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Home Semiconductor News

AES’ SEMI-GAS Xturion Blixer enables on-site blending of forming gas mixtures

Semiconductor For You by Semiconductor For You
October 4, 2017
in Semiconductor News
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Applied Energy Systems (AES) of Malvern, PA, USA – which provides high- and ultra-high-purity gas delivery systems, services and solutions (including design, manufacturing, testing, installation, and field service) – is showcasing the capabilities of its SEMI-GAS Xturion Blixer to support various processes that require forming gas mixtures. The Blixer is said to provide a cost-effective alternative to purchasing expensive pre-mixed gas cylinders by enabling operators to blend their own mixtures on-site in their facility.

The ultra-high-purity gas mixing blender is used across a diverse range of industries to uniformly mix H2 and N2 concentrations in customizable ratios that meet distinct process requirements. Mixtures can be adjusted in real-time via the system’s GigaGuard PLC controller, which features a 9” Siemens color touchscreen for intuitive operation, allowing the user to fine-tune formulations on demand. This makes the system suitable for high-volume applications, eliminating the need to stock a variety of pre-mixed forming gas concentrations, decreasing the frequency of cylinder change-outs, reducing tool downtime, increasing productivity, and ultimately providing the end user with a significant cost savings, says the firm.

The Blixer system is designed to provide a continuous flow of precise gas blends and includes a static mixing tube and surge/mixing tank to address dynamic flow changes and effectively maintain mix tolerances. It is also equipped with a Thermal Conductivity Hydrogen Gas Analyzer, featuring auto-calibration capability and a low-flow alarm, to ensure +/-1% blending accuracy. Its PLC controller includes Ethernet connectivity to allow seamless integration with a facility’s monitoring system, and the system’s hydrogen hazardous gas detector and automatic shutdown feature alert operators during undesirable system conditions.

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“We have found the Blixer to be especially beneficial to customers using forming gas mixtures because it gives them flexibility to custom-blend H2/N2 concentrations in the exact ratios they desire — instead of investing in expensive pre-mixed cylinders that still may not be precisely mixed to their unique process requirements,” says technical inside sales engineer Greg Havrilla.

In addition to the Xturion Blixer, a complete turnkey blending solution is also available, which includes an Xturion Mechanical Back-Up Gas Supply, a Centurion Automatic Hydrogen Source System, a Decaturion Manual Nitrogen Wall Mount System, and Applied Services onsite installation support and operator training.

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